What Are the Tips to Troubleshoot Warehouse Conveyor Systems?

Importance of warehouse conveyor systems has been increasing across industries at a very fast rate. They are used in huge numbers at the airports, manufacturing units and the shopping malls. You can purchase the best conveyor belts, but they are still prone to wear and tear after a certain period of time. It is important to troubleshoot the problems before they become a full-blown crisis.

Earehouse Conveyor Systems

Here are Some of the Steps That Would Help you to Accomplish the Task:

Safety is the key:

• The first requirement is to ensure safety while operating the conveyor system.
• People should not supply more than 480V of electric current because excess of supply would do more harm than good in the long run.
• While removing the boxes from the belts, be careful to prevent the fingers from injuries.
• In case of electrical faults, do not take chances but call the service vendor as soon as possible to resolve the issue.

Look, listen and diagnose:

• The next step is to hear the sounds that seem to be strange.
• In few cases, you may also see the labels falling off. It is important to check the guard rails that are bent and creating problems in the seamless movement of the belts.
• Make sure that there is adequate drive on the rollers for the transportation of the goods in the warehouse.
• You can also place a hard-plastic screw driver into the roller shaft and place the ear on the handle to listen to the sound when the bearings are grinding.
• The diagnosis should be accurate for effective treatment of the problem.

Common tools:

• While troubleshooting you should keep few types of equipment because they are handy in detecting the instances of malfunction.
• For instance, wrenches of various sizes go a long way in delivering sterling results to the users.
• Some people claim that the programs controlling the conveyor belts have gone wrong however it could be mistake because the software cannot malfunction suddenly.
• In majority of instances, the mechanical components become faulty and cause lots of issues in the long run.

Warehouse Conveyor Systems

Examine the photo eyes:

Examining the photo eyes would do a whirl of good for the users. A partially aligned stuff can be quite problematic as it can reflect the beam in the reverse direction. Make sure that the photo eye is aligned in a proper manner to prevent the reflection of the rays.

Motor power:

• You should check the motor power switch before coming to conclusion that belts are broken. In majority of cases, the wire automatically gets disconnected.
• One can also use a piece of conduit to access the places that are harder to reach. It is one of the best tools to find the faults and rectify them as soon as possible.
• If you are not able to find the exact problem, try pushing the box and analyze why the conveyor system is stopping. Hands on experience are the keys to eliminate the malfunctioning in the system.
• The right conveyor belts should be made of durable material and need to last for a very long time.
• The system is able to carry the load day in and day out in an impeccable manner. Modular design makes the system extremely robust for the users.
• If the part becomes faulty, it will not impact the combined functioning of the bets. Therefore, the business process does not suffer even in case of breakdown.
• A scalable system is essential to facilitate the transportation of the goods within the stipulated time frame. It can boost the productivity of the business.